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Ang concentrator ng mataas na kahusayan ay angkop sa pag-dewater concentrate at mga tailing sa planta ng concentrator.
Concentrate Thickener definition：
Thickener (also known as thickener or agitator) is suitable for concentrate and tailings dehydration treatment during the beneficiation process to increase the slurry concentration from 20-30% to 40-70%.
It is of great significance to improve the utilization rate of backwater, the concentration of bottom flow and protect the environment.
In fact, the high efficiency concentrator is not a kind of simple sedimentation equipment, but a new type of dehydration equipment combined with the characteristics of mud layer filtration.
It is divided into central transmission type, peripheral transmission type, sludge, intermittent type, vertical flow and continuous thickener.
A thickener is a device used to separate solids from liquids in a slurry, increasing the solids concentration.
It is a crucial step in mineral processing, wastewater treatment, and other industries. A concentrate thickener specifically increases the solids concentration of mineral concentrates before further processing, like filtration or tailings disposal.
The goal is efficient sludge thickening.
Mayroong ilang mga uri ng gravity thickeners used in mineral processing:
Each type offers unique advantages depending on the application and material characteristics.
Thickeners and clarifiers are used in a wide range of applications:
High-efficiency thickeners are particularly suitable for mineral concentrates that require high underflow density and clear overflow, maximizing water recovery. This is applicable in different mining lvl.
Ang concentrator ng mataas na kahusayan ay angkop para sa pag-aalis ng tubig, konsentrasyon at paggamot ng mga tailing sa pabrika ng concentrator, at malawakang ginagamit sa metalurhiya, industriya ng kemikal, karbon, non-metallic mineral processing, proteksyon sa kapaligiran at iba pang mga industriya.
A High-Efficiency Concentrator is very versatile and can be used for almost all types of mineral concentrates.
Kasama sa Mga Karaniwang Aplikasyon ang:
They are used primarily to:
In short, if you need to dewater a slurry efficiently, a high-efficiency concentrator is a suitable choice.
Concentrate thickeners offer several advantages:
PAG-ZONEDING thickeners are designed to minimize water and flocculant consumption, saving you money and resources.
An efficient thickener typically consists of:
The structure of our slurry thickener contributes to efficient sludge thickening. The high efficiency concentrator generally consists of the thickener pool, transmission device, lifting device, feeding device, unloading device and signal safety device. The main feature of this machine is to add a certain amount of flocculant to the pulp to be concentrated, so that the ore particles in the pulp will form flocculation groups and accelerate its settlement rate, so as to improve the concentration efficiency.
Gravity thickening equipment works based on the principle of gravity settling. The slurry enters the thickener through the feedwell, where flocculants are added to promote the aggregation of fine particles. The aggregated particles settle to the bottom of the tank, forming a concentrated slurry. The clarified water rises to the top and is discharged over the overflow weir. The rake mechanism moves the settled solids to the center discharge point, from where it is pumped out as underflow. This is the core of pampalapot.
Ang prinsipyo ng pagtatrabaho ng isang high-efficiency concentrator ay nagsasangkot ng dalawang pangunahing aspeto: pagtaas ng laki ng solid particle at pagpapalawak ng settlement area.
Ang pagtaas ng laki ng solid particle sa slurry at ang settlement area ng high-efficiency concentrator ay maaaring mapabuti ang processing capacity ng high-efficiency concentrator. Maaaring dagdagan ang laki ng butil ng mga settling particle sa pamamagitan ng pagdaragdag ng flocculant sa high-efficiency concentrator upang gawing agglomerate ang mga pinong particle. Ang hilig na plato sa high-efficiency concentrator ay maaaring pataasin ang settlement area, paikliin ang settlement distance ng mga particle at mapabuti ang concentration efficiency. Ang pagsubok at pang-industriya na produksyon ay nagpapakita na sa ilalim ng parehong kapasidad sa pagpoproseso, ang diameter ng high-efficiency na pampalapot ay dalawang-katlo hanggang kalahati lamang ng diameter ng ordinaryong pampalapot, at ang lugar ay humigit-kumulang isang-siyam hanggang ika-apat na bahagi ng ordinaryong pampalapot, habang ang kapasidad ng pagproseso sa bawat unit area ay maaaring tumaas ng ilang beses hanggang dose-dosenang beses.
Concentrate thickeners are efficient due to several design features:
PAG-ZONEDING thickeners incorporate these features, making them highly efficient in solids recovery and water conservation.
| modelo | GW-3 | GW-5 | GW-8 | GW-10 | GW-12 | GW-20 | GW-30 | GW-40 | GW-50 |
| Lugar ng filter(m2) | 3 | 5 | 8 | 10 | 12 | 20 | 30 | 40 | - |
| Laki ng silindro(mm) | φ1068 × 1060 | φ1600 × 1060 | φ2000 × 1500 | φ2000 × 1750 | φ2000 × 2000 | φ2500 × 2650 | φ3350 × 3000 | φ3350 × 4000 | φ3350 × 5000 |
| bilis ng silindro(r/min) | 0.156-1.56 | 0.156-1.56 | 0.1-0.6 | 0.1-0.6 | 0.1-0.6 | 0.14-0.54 | 0.12-0.56 | 0.12-0.56 | 0.12-0.56 |
| Vacuum pressure(KPa) | 60-80 | 60-80 | 60-80 | 60-80 | 60-80 | 60-80 | 60-80 | 60-80 | 60-80 |
| Na-swept na volume(m3/min.m2) | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 |
| Presyon ng sabog (Kpa) | 10-30 | 10-30 | 10-30 | 10-30 | 10-30 | 10-30 | 10-30 | 10-30 | 10-30 |
| Dami ng pagsabog(m3/min.m2) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 |
| Kapasidad (t / h) | 0.8-1.5 | 1.6-2.4 | 2.8-3.6 | 3-4 | 3-5 | 3-8 | 4.5-12 | 6-16 | 7.5-20 |
| Cylinder motor(kw) | 1.5 | 1.5 | 2.2 | 2.2 | 2.2 | 3 | 4 | 4 | 5.5 |
| Stirring motor(kw) | 0.75 | 0.75 | 1.5 | 1.5 | 2.2 | 2.2 | 3 | 3 | 4 |
| Timbang (kg) | 2635 | 2850 | 5455 | 6317 | 6365 | 10600 | 17200 | 19500 | 21500 |
ZONEDING thickening machines are known for:
ZONEDING machines help in efficient slurry thickening and provide clear thickener meaning.
Density in the thickening process can be measured using various methods:
Accurate density measurement is crucial for controlling the thickening process and optimizing underflow density.
This sludge thickener minimizes water and flocculant costs through:
PAG-ZONEDING thickeners use advanced control systems to minimize flocculant use, reducing your operating costs.
Choosing a suitable high-efficiency thickener involves considering:
Consulting with a thickener manufacturer like ZONEDING can help you select the best thickener for your needs.
The price of thickeners varies based on:
Obtaining quotes from multiple manufacturers is essential for comparing prices and features.
Installing a mining thickener involves:
The commissioning process includes:
Professional installation and commissioning are crucial for ensuring the thickener operates efficiently and reliably. The commissioning process should consider flocculant consumption
Maintaining your thickener involves:
Proper maintenance ensures the thickener operates efficiently and reliably for many years. Part of maintenance is to clean clarifiers and thickeners.
ZONEDING thickeners have been successfully used in numerous mining operations worldwide. For example, our high-efficiency thickeners have significantly improved water recovery and reduced tailings volume in a copper mine in Chile. Another successful case involves the use of our thickeners in a lithium mine in Australia, where they have helped to produce a high-density concentrate for efficient downstream processing. These cases demonstrate the effectiveness and reliability of ZONEDING thickeners in various applications.
Question 1: What is the difference between a thickener and a clarifier?
A thickener primarily increases the solids concentration of a slurry, while a clarifier removes suspended solids from a liquid to produce a clear effluent. They both are clarifiers and thickeners.
Question 2: What is the role of flocculant in the thickening process?
Flocculant is added to the slurry to promote the aggregation of fine particles, which enhances settling and increases the settling rate.
Question 3: How do I control the underflow density in a thickener?
Underflow density can be controlled by adjusting the underflow pump speed, rake lifting mechanism, and flocculant dosage. You can find the right underflow density control.
Question 4: What is the typical residence time in a thickener?
The typical residence time in a thickener ranges from 2 to 8 hours, depending on the slurry characteristics and throughput requirements.
Question 5: How often should I replace the rake blades in a thickener?
The frequency of rake blade replacement depends on the abrasiveness of the slurry and the operating conditions. Regular inspection helps to determine when replacement is necessary.
Question 6: Can I use a thickener for multiple types of mineral concentrates?
Yes, but the thickener may need to be adjusted to optimize performance for different slurry characteristics.
Question 7: What is the energy consumption of a high-efficiency thickener?
The energy consumption depends on the size and design of the thickener. High-efficiency thickeners typically consume less energy per ton of solids processed compared to conventional designs.
Question 8: What are the advantages of using an automated control system in a thickener?
An automated control system provides precise control of process parameters, improves efficiency, reduces operator workload, and minimizes process variability.
Makipag-ugnayan PAG-ZONEDING ngayon upang malaman ang higit pa tungkol sa aming high efficiency thickeners and how they can optimize your mineral processing operations.
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